专利摘要:
The invention relates to a device (500) for monitoring a lubricating oil in an oil reservoir (540) of a turbomachine, the device (500) comprising: a housing part (502); which includes: a housing; a base plate (506) and a backplane support (508) connected to the housing; an oil inlet line (512) extending through the base plate (506), the oil inlet line (512) being provided for fluid communication with the oil reservoir (540) of the turbomachine; a pump (514) fluidly connected to the oil inlet line (512); an oil analyzer (518) fluidly connected to the pump (514); and a drain line (520) fluidly connected to the oil analysis device (518) and extending through the base plate (506); and a bracket connected to the housing member (502), the bracket being for connection to the oil reservoir (540) of the turbomachine.
公开号:CH708013B1
申请号:CH00619/14
申请日:2014-04-23
公开日:2018-02-28
发明作者:Saunders Odonnell Keegan;Paul Fitzpatrick Matthew;Thomas Lisowski Joseph
申请人:Gen Electric;
IPC主号:
专利说明:

description
CROSS REFERENCE TO RELATED APPLICATION This application is related to co-pending U.S. Patent Application Serial No. 13 / 872,488 (Attorney Docket No. 267,927-1; GEEN-0485), filed concurrently with this application on April 29, 2013.
Field of the Invention The subject matter disclosed herein relates to turbomachinery systems. In particular, the subject matter disclosed herein relates to lubricating oil in turbomachinery systems, e.g. Gas turbine or steam turbomachinery.
Background to the Invention Turbomachinery, e.g. Gas turbines and / or steam turbines use a lubricating oil to reduce the coefficient of friction between machine components. While many turbomachinery are supplied and installed by a manufacturing and / or sales company, these turbomachinery are often maintained (throughout their life) by the customer purchasing the turbomachinery. To ensure that the lubricating oil in the turbomachine maintains a sufficient level of quality to achieve lubrication, the customer typically takes a sample of the oil and sends it to a laboratory for testing. However, some customers inappropriately take the oil samples, which can affect the accuracy of the tests. Others do not sample enough times to properly monitor the condition of the oil.
In other industries, e.g. In the automotive industry, lubricating oil quality is estimated based on performance parameters of an automobile using empirical data associated with expected life of the oil. In these cases, a monitoring system of the motor vehicle monitors the performance of the vehicle, e.g. speed, acceleration, braking performance, etc., and estimates based on the performance of the vehicle a time when the lubricating oil will deteriorate in quality. However, these automotive systems do not test the lubricating oil to determine its quality.
Due to the shortcomings in the above-mentioned methods for monitoring the lubricating oil quality, it is difficult to accurately judge the quality of the lubricating oil in a turbomachine.
Brief Description of the Invention The invention includes an apparatus for monitoring a lubricating oil in an oil reservoir of a turbomachine, the apparatus comprising: a housing member including: a housing; a base plate and a rear wall support connected to the housing; an oil inlet duct extending through the base plate, the oil inlet duct being provided for fluid communication with the oil reservoir of the turbomachine; a pump fluidly connected to the oil inlet conduit; an oil analyzer connected to the pump in terms of flow; and a drain line fluidly connected to the oil analysis device and extending through the base plate; and a bracket connected to the housing member, the bracket being for connection to the oil reservoir of the turbomachine.
A first aspect of the invention comprises an apparatus for monitoring a lubricating oil in an oil reservoir of a turbomachine, the apparatus comprising: a housing member including: a housing; a base plate and a rear wall support connected to the housing; an oil inlet line extending through the base plate, the oil inlet line for fluid communication with the oil reservoir of the turbomachine; a pump fluidly connected to the oil inlet conduit; an oil analyzer fluidly connected to the pump; and a drain line fluidly connected to the oil analysis device and extending through the base plate; and a bracket connected to the housing part, the bracket for connecting to the oil reservoir of the turbomachine.
The apparatus may further include an inner conduit fluidly connected to the pump and the oil analyzing means for transferring the lubricating oil from the pump to the oil analyzing means within the housing member.
The drain line of any of the aforementioned devices may be configured to be fluidly connected to the oil reservoir of the turbomachine and to provide analyzed oil to the oil reservoir of the turbomachine.
The drain line of any of the aforementioned devices may be configured to be fluidly connected to a drain point in the oil reservoir of the turbomachine, and the oil inlet line may be configured to be fluidly connected to a bleed location in the oil reservoir of the turbomachine.
The discharge point of any device mentioned above may differ from the sampling point.
The discharge point of any of the aforementioned devices may be located downstream of the discharge point along a flow path of the oil reservoir of the turbomachine.
The housing of any of the aforementioned devices may include an interface.
The interface of any of the aforementioned devices may include a human-machine interface (MMS).
The housing of any of the aforementioned devices may include at least one warning indicator including at least one of an acoustic warning indicator, a visual warning indicator, and a tactile warning indicator.
The pump of any of the aforementioned apparatus may be configured to pump the lubricating oil from the oil reservoir of the turbomachine to the oil analysis device.
The oil analyzing device of any of the aforementioned devices may be configured to measure a characteristic property of the lubricating oil.
The characteristic property of the lubricating oil may include at least one of the following: particle number or level according to the International Organization for Standardization (ISO) of the lubricating oil, iron particle number of the lubricating oil, water content of the lubricating oil, temperature of the lubricating oil or dielectric constant of the lubricating oil.
A second aspect of the invention includes an apparatus for monitoring a lubricating oil in an oil reservoir of a turbomachine, the apparatus comprising: a housing member including: a housing; a base plate and a rear wall support connected to the housing; an oil inlet duct extending through the base plate, the oil inlet duct being provided for fluid communication with the oil reservoir of the turbomachine; a pump fluidly connected to the oil inlet conduit; an inner conduit fluidly connected to the pump; an oil analyzer fluidly connected to the inner conduit; and a drain line fluidly connected to the oil analysis device and extending through the base plate, the drain line being provided for fluid communication with the oil reservoir of the turbomachine; and a bracket connected to the housing member, the bracket being for connection to the oil reservoir of the turbomachine.
The drain line of any of the aforementioned devices may be configured to be fluidly connected to a drain point in the oil reservoir of the turbomachine, and the oil inlet line may be configured to be fluidly connected to a bleed location in the oil reservoir of the turbomachine.
The discharge point of any device mentioned above may differ from the sampling point.
The drain point is located downstream of the extraction point along a flow path of the oil reservoir of the turbomachine.
The housing of any of the aforementioned devices may include a human-machine interface (MMS).
The holder of any of the aforementioned devices may include an L-shaped member.
The L-shaped member of any aforementioned apparatus may include: a vertically extending back member connected to the housing member; and a horizontally extending base for mounting on the oil reservoir of the turbomachine.
A third aspect of the invention includes an apparatus for monitoring a lubricating oil in an oil reservoir of a turbomachine, the apparatus comprising: a housing member including: a housing; a base plate and a rear wall support connected to the housing; an oil inlet duct extending through the base plate, the oil inlet duct being provided for fluid communication with the oil reservoir of the turbomachine; a pump fluidly connected to the oil inlet conduit; an inner conduit fluidly connected to the pump; an oil analyzer fluidly connected to the inner conduit, the oil analyzer configured to measure a characteristic of the intake oil; and a drain line fluidly connected to the oil analysis device and extending through the base plate, the drain line being provided for fluid communication with the oil reservoir of the turbomachine; and a bracket connected to the housing part, the bracket including: a back part connected to the housing part; and a base for mounting on the oil reservoir of the turbomachine.
Brief Description of the Drawings These and other features of this invention will become more readily apparent from the following detailed description of various aspects of the invention, taken in conjunction with the accompanying drawings, which illustrate various embodiments of the invention, wherein: FIG.
FIG. 1 is a flowchart illustrating a method performed according to various embodiments of the invention.
FIG. 2 shows a flowchart illustrating a method performed according to certain embodiments of the invention.
FIG. 3 is a graph of oil life predictions according to ideal estimates and according to various embodiments of the invention.
4 shows an environment including a system according to various embodiments of the invention.
5 shows a schematic front view of a device according to various embodiments of the invention.
FIG. 6 shows a fragmentary perspective view of the device according to FIG. 5 according to embodiments of the invention.
It is noted that the drawings of the invention are not necessarily to scale. The drawings are merely illustrative of typical aspects of the invention and, thus, should not be construed as limiting the scope of the invention. In the drawings, like reference characters designate like elements among the drawings.
Detailed Description of the Invention As indicated above, the subject matter disclosed herein relates to turbomachinery systems. In particular, the subject matter disclosed herein relates to lubricating oil in turbomachinery systems, e.g. Gas turbine machines or steam turbo-machines.
As noted herein, it may be difficult to effectively monitor the quality of lubricating oil in turbomachinery systems, which may lead to undesirable deterioration of the oil and ultimately damage to the turbomachine that relies on this oil for lubrication.
Unlike conventional approaches, various embodiments of the invention include systems, computer program products, and related methods of analyzing a lubricating oil using test data derived from that oil. In various specific embodiments, a system includes at least one computing device configured to monitor a lubricating oil by performing actions including: determining an initial ideal remaining life for the lubricating oil; Determining a temperature-based remaining life for the lubricating oil based on a temperature measurement of the lubricating oil; Calculating a contamination factor of the lubricating oil based on a contamination sample of the lubricating oil; Determining an updated ideal life remaining for the lubricating oil based on the impurity factor, the ideal remaining life, and the temperature-based remaining life; and determining an actual life remaining for the lubricating oil based on the updated ideal remaining life and a life-loss factor.
Various other embodiments include a computer program product having program code that, when executed by a computing device, causes the at least one computing device to monitor a lubricating oil by performing actions including: determining an initial ideal remaining life for the lubricating oil; Determining a temperature-based remaining life for the lubricating oil based on a temperature measurement of the lubricating oil; Calculating a contamination factor of the lubricating oil based on a contamination sample of the lubricating oil; Determining an updated ideal life remaining for the lubricating oil based on the impurity factor, the ideal remaining life, and the temperature-based remaining life; and determining an actual life remaining for the lubricating oil based on the updated ideal remaining life and a life-cycle loss factor.
Various other embodiments of the invention include a system including: at least one computing device configured to analyze a lubricating oil from a turbomachine by performing actions including: predicting an initial ideal remaining life for the lubricating oil ; Determining a temperature-based remaining life of the lubricating oil based on a measured temperature of the lubricating oil; Determining a contamination factor of the lubricating oil based on a measured impurity level of the lubricating oil; Determining a Lifetime Loss Factor of the lubricating oil based on the initial ideal remaining life, the temperature-based remaining life, and the impurity factor; Determining a life loss amount of the lubricating oil based on the life loss factor and a sampling frequency of the lubricating oil; Calculating a refined ideal remaining life for the lubricating oil based on the life loss amount and the initial ideal remaining life; and predicting an actual remaining life of the lubricating oil based on the refined ideal remaining life and the lifetime loss factor.
Fig. 1 is a flow chart illustrating a process for monitoring a lubricating oil (e.g., a lubricating oil in a turbomachine) according to various embodiments of the invention. These processes can e.g. by at least one computing device as described herein. In other cases, these processes may be performed according to a computer-implemented method for monitoring a lubricating oil. In still other embodiments, these processes may be performed by executing computer program code on at least one computing device, thereby causing the at least one computing device to monitor a lubricating oil. In general, the process may include the following sub-processes: Process P1: Determination of an initial ideal remaining life (L,) for the lubricating oil. In various embodiments, this includes obtaining information about the oil type and calculating Arrhenius Reaction Rate (ARR) for the oil type, assuming that the oil is clean (free of contaminants) and at its design temperature ( under optimal conditions). The initial ideal remaining life is the life expectancy that is expected for the lubricating oil if it were to operate under these optimum conditions for its entire life.
The ARR is a known technique used to calculate the oxidation lifetime decay (L) in a mineral oil. The ARR may be calculated in certain embodiments according to the following equation:
(Equation 1) where k = the rate constant of a chemical reaction; T = absolute temperature of the lubricating oil (in Kelvin); A = the pre-exponential factor; Ea = the activation energy of the lubricating oil; and R = the universal gas constant. Alternatively, the universal gas constant (R) can be replaced by the Bolzmann constant (kβ). In the case of a mineral oil simplified, the ARR can be represented by an oxidation lifetime (L) of the oil, the rate constant of the chemical reaction (k-ι) and an ideal rate constant k2 = 4750 as follows:
(Equation 2) Process P2: Determination of a temperature-based remaining life (LT) for the lubricating oil based on a temperature measurement of the lubricating oil. The temperature-based remaining life may indicate a predicted remaining life of the lubricating oil based on the ARR and a measured temperature of the lubricating oil. This may include obtaining a measurement of the temperature of the lubricating oil. In the case where the lubricating oil comes from a turbomachine, the temperature measurement may be obtained from a temperature sensor in contact with the lubricating oil, either inside the turbomachinery or outside the turbomachine. As with the process P1, the temperature-based remaining life can be calculated according to the ARR.
Process P3 may include calculating a contamination factor for the lubricating oil based on a (measured) contamination sample of the lubricating oil. In various embodiments, the computation includes using a transfer function to assign a qualitative weighted impurity factor to each of a plurality of measured oil properties as mentioned herein. In various embodiments, a first oil property A is assigned a weighted impurity factor X, while a second oil property B is assigned a different weighted impurity factor of Y x X, where Y is a factor, e.g. 1, 2, 3, 0,1,0,2, 0,3, is a negative factor, a percentage factor, etc. In various embodiments, the contaminant sample may be obtained from a substantially similar sample of the lubricating oil as in the temperature measurement. In various embodiments, the contaminant sample is recovered and analyzed for at least one of the following oil properties: iron particle number, water content, dielectric constant and / or particle level according to the International Organization for Standardization (ISO) to calculate an impurity factor. In some particular cases, the ISO particle level includes an average ISO level particle count calculated by averaging multiple of a plurality of ISO level particle counts for the lubricating oil. In various cases, these may include an ISO-4 level particle number, an ISO-6 level particle number, and an ISO-14 level particle number.
Process P4 may include determining an updated ideal life remaining for the lubricating oil based on the impurity factor, the ideal remaining life, and the temperature-based remaining life. In various embodiments, the updated ideal life for the lubricating oil is calculated by subtracting an actual life loss (of the lubricating oil) from the initial ideal remaining life. In equation form: Updated ideal remaining life = initial ideal remaining life - actual life loss. The actual life loss can be calculated by multiplying the life loss factor by a sampling frequency of the lubricating oil. In equation form: Actual Lifespan Loss = Lifetime Loss Factor x Leak Detection Frequency of Lubricating Oil. The stitch probing frequency can be obtained by using a look-up table or other reference table, and can be calculated based on a known relationship between the type of oil, the volume of oil in the reservoir, and the time between successive samplings of the oil. In various embodiments, these relationships are predetermined and e.g. stored in a memory or other data memory in at least one memory device (e.g., any computing device illustrated and / or described herein) or accessible to at least one computing device. Based on a known frequency of the oil and the measured volume of oil in the reservoir, the computing device may determine an elapsed time between sampling (e.g., consecutive sample names) of the oil. This elapsed time between sample names may be used to determine a remaining (and / or elapsed) life of the oil.
Process P5 may include determining an actual remaining life for the lubricating oil based on the updated ideal remaining life and a lifetime loss factor. In various embodiments, the actual remaining life corresponds to the life loss factor multiplied by the frequency of the lubricating oil. In equation form: Actual Lifespan Loss = Lifetime Loss Factor x Leak Detection Frequency of Lubricating Oil. In various embodiments, the life loss factor is calculated by taking the ratio of the initial ideal remaining life to the temperature-based remaining life and multiplying this ratio by the impurity factor. In equation form: Life Loss Factor = [initial ideal remaining life: temperature-based remaining life] x impurity factor.
In many embodiments, samples of the lubricating oil are obtained at various locations of the turbomachine. In these cases, the sample data is averaged or otherwise normalized to determine a remaining life.
In some cases, the life loss factor for the first sample data obtained (e.g., temperature data, contaminant data, frequency data, etc.) may be multiplied by the time between samples obtained and the value for the life of the fluid under optimal conditions may be subtracted. As noted, this particular example applies to the case of the first sampled sample (or the first sample taken after the oil has been replaced from the turbo machine and reservoir). After a first sample of data is available, subsequent samples form part of a moving average that includes some or all of the previously obtained samples.
In certain embodiments, the life loss factor may be calculated as a moving average based on an operating period of the engine containing the lubricating oil (e.g., a turbomachine). In some cases, the Lifetime Loss Factor is a moving average formed over a recent (e.g., recent) period, such as the last 1-3 weeks of operation of the turbomachine.
In various embodiments, the processes P1-P5 may be iterated (repeated) periodically (e.g., according to a x times per y-period and / or continuous) pattern to monitor the actual remaining life for a lubricating oil. In some cases, the processes P2-P5 may be repeated by e.g. get one or more new samples of the lubricating oil and the associated processes, as described above, are performed. In these cases, the process P1 need not be repeated because the initial ideal remaining life (L) may be substantially unchanged between some test intervals.
FIG. 2 is a flowchart illustrating a process for analyzing a lubricating oil from a turbomachine according to various particular embodiments of the invention. FIG. These processes can e.g. by at least one computing device as described herein. In other cases, these processes may be performed in accordance with a computer-implemented method for monitoring a lubricating oil from a turbomachine. In still other embodiments, these processes may be performed by executing computer program code on at least one computing device, thereby causing the at least one computing device to monitor a lubricating oil from a turbomachine. In general, the process may include the following sub-processes.
PA: prediction of an initial ideal remaining life for the lubricating oil; PB: determining a temperature-based remaining life of the lubricating oil based on a measured temperature of the lubricating oil; PC: determining a contamination factor of the lubricating oil based on a measured impurity level of the lubricating oil; PD: determining a life-loss factor of the lubricating oil based on the initial ideal remaining life, the temperature-based remaining life, and the impurity factor; PE: determining a life loss amount of the lubricating oil on the basis of the lifetime loss factor and a sampling frequency of the lubricating oil; PF: calculation of a refined ideal remaining life for the lubricating oil based on the life loss amount and the initial ideal remaining life; and PG: prediction of an actual remaining life of the lubricating oil based on the refined ideal remaining life and the life-loss factor.
It should be understood that other processes may be performed in the flowcharts illustrated and described herein, although not illustrated, and that the order of processes may be rearranged according to various embodiments. In addition, intermediate processes may be performed between one or more described processes. The flow of processes as illustrated and described herein should not be construed as limiting the various embodiments.
Figure 3 is an exemplary graphical representation of the predicted remaining oil life curves corresponding to: A) a theoretical calculation of remaining oil life based on ideal conditions; B) an impurity factor curve; C) a calculation of the remaining oil life on the basis of an actual loss of life; and D) calculating the remaining oil life on the basis of a calculation of a remaining useful life taken into account. Periods in years are illustrated on the left Y axis, while the pollution factor is illustrated on the right Y axis and time is illustrated on the X axis.
FIG. 4 shows an illustrative environment 101 that includes a monitoring system 114 for performing the functions described herein according to various embodiments of the invention. As such, environment 101 includes a computer system 102 that may execute one or more processes described herein to produce a lubricating oil, e.g. from a turbomachine, to monitor. In particular, the computer system 102 is illustrated as including the monitoring system 114, which makes the computer system 102 operable to monitor a lubricating oil by performing any of the processes described herein and implementing any of the embodiments described herein.
The computer system 102 is illustrated as including a computing device 124 having a processing component 104 (eg, one or more processors), a memory component 106 (eg, a memory hierarchy), an input / output (I / O) component 108 (FIG. eg one or more I / O interfaces and / or devices) and a communication path 110. In general, the processing component 104 executes a program code, such as the monitoring system 114, that is at least partially defined in the memory component 106. While executing the program code, the processing component 104 may process data, which may result in reading and / or writing of transformed data from / to the memory component 106 and / or the I / O component 108 for further processing. Path 110 provides a communication link between each of the components in computer system 102. The I / O component 108 may include one or more I / O devices for humans that enable a user (eg, a human and / or a computerized user) 112 with the computer system 102 and / or one or more communication devices to interact to allow the system user 112 to communicate with the computer system 102 using any type of communication link. As such, the monitoring system 114 may handle a set of interfaces (e.g., graphical user interface (s), application program interface, etc.) that enable human and / or system users 112 to interact with the monitoring system 114. Further, the monitoring system 114 may collect data such as oil temperature data 60 (eg, oil temperature data obtained from a sensor system 150), oil contamination data 80 (eg, data on the level of contamination of the oil obtained from the sensor system 150), and / or oil frequency data 90 (eg, data about the frequency measurement of the oil obtained from the sensor system 150) using any solution (eg, store, retrieve, generate, manipulate, organize, present, etc.). The monitoring system 114 may also communicate with a turbomachine 118 and / or an oil sensor system 150 via a wireless and / or hardwired device.
In any event, computer system 102 may include one or more general-purpose computational manufacturing articles (e.g., computing devices) capable of executing program code installed thereon, such as monitoring system 114. As used herein, it is understood that "program code" means any collection of instructions in any language, code, or notation that cause a computing device having an information processing capability to perform a particular function, either immediately or in any combination the following: (a) conversion to another language, code or notation; (b) reproduction in another material form; and / or (c) decompression. As such, the monitoring system 114 may be embodied as any combination of system software and / or application software. It is further understood that the monitoring system 114 may be implemented in a cloud-based computing environment in which one or more processes are performed on different computing devices (eg, multiple computing devices 24), one or more of these different computing devices being merely some of the components, such as they are illustrated and described with respect to the computing device 124 of FIG. 4.
Further, the monitoring system 114 may be implemented using a set of modules 132. In this case, a module 132 may allow the computer system 102 to perform a set of tasks used by the monitoring system 114, and may be separately developed and / or implemented along with other portions of the monitoring system 114. As used herein, the term "component" means any hardware configuration, with or without software, that implements the functionality described in connection therewith using any solution, while the term "module" means program code that enables the computer system 102 to implement in conjunction with this described functionality using any solution. When defined in a memory component 106 of a computer system 102 that includes a processing component 104, a module is an integral part of a component that implements the functionality. Independently, it is understood that two or more components, modules, and / or systems may share a portion / entirety of their respective hardware and / or software. Further, it is understood that some of the functionality discussed herein may not be implemented, or that additional functionality may be included as part of the computer system 102.
When the computer system 102 includes multiple computing devices, all computing devices may include only a portion of the monitoring system 114 (e.g., one or more modules 132) defined thereon. However, it is understood that computer system 102 and monitoring system 114 merely represent various possible equivalent computer systems that may perform a process described herein. As such, in other embodiments, the functionality provided by computer system 102 and monitoring system 114 may be implemented, at least in part, by one or more computing devices including any combination of general purpose and / or special purpose hardware with or without program code. In either embodiment, the hardware and program code, if included, may be generated using standard engineering techniques.
Regardless, if the computer system 102 includes multiple computing devices 124, the computing devices may communicate over any type of communication link. Further, while executing a process described herein, computer system 102 may communicate with one or more other computer systems using any type of communication link. In any event, the communication link may comprise any combination of different types of wired and / or wireless connections, any combination of one or more network types, and / or use any combination of various types of transmission techniques and protocols.
Computer system 102 may receive or provide data such as oil temperature data 60, oil contamination data 80, and / or oil frequency data 90 using any solution. The computer system 102 may generate oil temperature data 60, oil contaminant data 80, and / or oil frequency data 90 from one or more data stores, oil temperature data 60, oil contaminant data 80, and / or oil frequency data 90 from another system, such as the turbomachine 118, the oil sensor system 150, and / or User 112, transmit probe transmission data and / or probe reception data to another system, etc.
While the invention is illustrated and described herein as a method and system for monitoring a lubricating oil, it is to be understood that aspects of the invention further provide various alternative embodiments. For example, in one embodiment, the invention provides a computer program that is set on at least one computer-readable medium and that, when executed, enables a computer system to monitor a lubricating oil. As such, the computer-readable medium includes program code, such as the monitoring system 114 (FIG. 4), that implements some or all of the processes and / or embodiments described herein. It is understood that the term "computer-readable medium" includes one or more of any type of tangible expression medium, as is now known or hereafter developed, of which a copy of the program code is perceived, reproduced or otherwise by a computing device can be transferred. For example, the computer readable medium may include: one or more portable memory manufacturing articles; one or more memory / memory components of a computing device; Paper; Etc.
In another embodiment, the invention provides a method of providing a copy of program code, such as the monitoring system 114 (FIG. 4), that implements some or all of a process described herein. In this case, a computer system may process a copy of the program code that implements some or all of a process described herein to be a copy of the program code, a set of data signals whose one or more properties are fixed and / or altered in a manner encode, generate and transmit in the set data signals at a second, different location. Similarly, an embodiment of the invention provides a method of acquiring a copy of program code that implements some or all of a process described herein, comprising: a computer system receiving the set of data signals as described herein and including the set of data signals Copy of the computer program that is set in at least one computer-readable medium. In either case, the set of data signals may be transmitted / received using any type of communication link.
In yet another embodiment, the invention provides a method of monitoring a lubricating oil. In this case, a computer system, such as computer system 102 (FIG. 4), may be maintained (eg, created, maintained, made available, etc.), and may receive one or more components for performing a process described herein (FIG. eg generated, purchased, used, modified, etc.) and used for the computer system. In that regard, the deployment may include one or more of the following: (1) installing the program code on a computing device; (2) adding one or more computing and / or I / O devices to the computer system; (3) include and / or modify the computer system to enable it to perform a process described herein; Etc.
In any case, the technical effect of various embodiments of the invention, including e.g. the monitoring system 114, the monitoring of a lubricating oil, e.g. a lubricating oil from a turbomachine (e.g., turbomachine 118).
Various other embodiments may include a lubricating oil monitoring device that may include one or more components of the monitoring system 114 (and associated functionality) along with the oil sensor system 150. The lubricating oil monitoring device may be configured to non-invasively monitor one or more conditions of the lubricating oil. In some cases, the lubricating oil monitoring device (and in particular the oil sensor system 150) may monitor one or more parameters of the lubricating oil, including, but not limited to, an International Organization for Standardization (ISO) particle number, an iron material particle count, a water content, and / or a chemical decay.
In various embodiments, the lubricating oil monitoring device may continuously monitor these parameters and compare these parameters with allowable thresholds (e.g., values or ranges) to determine if the lubricating oil is of a desired quality. The lubricating oil monitoring device may include an interface, e.g. a man-machine interface (MMS) to provide one or more warnings when the particular parameter (s) of the lubricating oil deviate by an unacceptable threshold / range from an unacceptable threshold / range approach and / or tend to an unacceptable threshold / range.
In some cases, the lubricating oil monitoring device may be mounted on or otherwise connected to the turbomachine. In other cases, the lubricating oil monitoring device is located near the turbomachine to allow real-time monitoring of the condition of the lubricating oil.
In various embodiments, the lubricating oil monitoring device may be fluidly connected to the existing lubricating oil reservoir in the turbomachine. In some particular embodiments, the lubricating oil monitoring device is fluidly connected to the return line drain section of the oil reservoir. In some cases, the lubricating oil monitoring device includes an oil supply line for removing oil from the reservoir and a drain line for discharging tested oil back to the reservoir. The apparatus may further include a mount for mounting on the reservoir or a nearby portion of the turbomachine.
The invention includes an apparatus for monitoring a lubricating oil in an oil reservoir of a turbomachine, the apparatus comprising: a housing member including: a housing; a base plate and a rear wall support connected to the housing; an oil inlet duct extending through the base plate, the oil inlet duct being provided for fluid communication with the oil reservoir of the turbomachine; a pump fluidly connected to the oil inlet conduit; an oil analyzer fluidly connected to the pump; and a drain line fluidly connected to the oil analysis device and extending through the base plate; and a bracket connected to the housing member, the bracket being for connection to the oil reservoir of the turbomachine.
Various other embodiments of the invention include apparatus for monitoring a lubricating oil in an oil reservoir of a turbomachine, the apparatus comprising: a housing member including: a housing; a base plate and a rear wall support connected to the housing; an oil inlet duct extending through the base plate, the oil inlet duct being provided for fluid communication with the oil reservoir of the turbomachine; a pump fluidly connected to the oil inlet conduit; an inner conduit fluidly connected to the pump; an oil analyzer fluidly connected to the inner conduit; and a drain line fluidly connected to the oil analysis device and extending through the base plate, the drain line being provided for fluid communication with the oil reservoir of the turbomachine; and a bracket connected to the housing member, the bracket being for connection to the oil reservoir of the turbomachine.
Various other embodiments of the invention include an apparatus for monitoring a lubricating oil in an oil reservoir of a turbomachine, the apparatus comprising: a housing member including: a housing; a base plate and a rear wall support connected to the housing; an oil inlet duct extending through the base plate, the oil inlet duct being provided for fluid communication with the oil reservoir of the turbomachine; a pump fluidly connected to the oil inlet conduit; an inner conduit fluidly connected to the pump; an oil analyzer fluidly connected to the inner conduit, the oil analyzer configured to measure a property of the intake oil; and a drain line fluidly connected to the oil analysis device and extending through the base plate, the drain line being provided for fluid communication with the oil reservoir of the turbomachine; and a bracket connected to the housing member, the bracket including: a vertically extending back member connected to the housing member; and a horizontally extending base for mounting on the oil reservoir of the turbomachine.
5 and 6 show a schematic front view and partial perspective view of a lubricating oil monitoring device (device) 500 according to various embodiments of the invention. FIG. 5 shows the device 500 including a housing part 502 having a housing 504 over a base plate 506 and a backplane 508 (FIG. 6). FIG. 5 further illustrates a pad 510 connected to the housing part 502. FIG. 6 is a perspective view of apparatus 500 without housing 504 illustrating oil inlet conduit 512, oil pump 514, inner conduit 516, oil analyzer 518, and exhaust conduit 520. Many components described with respect to apparatus 500 include: may be made from conventional materials known in the art, eg metals, such as steel, copper, aluminum, alloys, composites, etc.
Referring to both FIGS. 5 and 6, the lubricating oil monitoring device (device) 500 may include, in some particular embodiments: A housing part 502 that includes a base plate 506 and a backplane 508 made of sheet metal or another suitable one Composite material can be formed. The housing part 502 may further include a housing 504 connected to the base plate 506 and the backplane 508, as illustrated in FIG. 5. In various embodiments, the housing may include an interface 526, e.g. a human-machine interface (MMS), which may include a display 528 (e.g., a touch-sensitive screen, a digital or other display). In some cases, interface 526 may include one or more warning indicators 530 that have approximately reached one or more lights (eg, LEDs), audible indicators, and / or tactile indicators to indicate that a condition of the oil being tested is approaching may or may approach an undesirable level (eg range).
The housing member 502 may further include an oil inlet conduit 512 connected to the base plate 506 and extending through the base plate 506. The oil inlet line 512 may be fluidly connected to the oil reservoir of the turbo machine (reservoir) 540 and is configured to remove oil from the reservoir 540. Further, it is illustrated (in FIG. 6) that the housing part 502 may include an oil pump 514 that is contained substantially inside the housing 504 and fluidly connected to the oil inlet line 512. The pump 514 may provide a pump pressure to draw the oil from the reservoir 540 through the oil inlet conduit 512 (and above the base plate 506). The housing member 502 may further include an inner conduit 516 fluidly connected to the oil pump 514 (at an outlet of the pump 514) and the inlet conduit 512. The inner conduit 516 is configured to receive sucked oil from the pump 514. Housing member 502 may further include an oil analyzer 518 fluidly connected to inner conduit 516, wherein oil analyzer 518 has a characteristic of the oil drawn in (eg, particle number / ISO level, iron particle number, water content, temperature, and / or a dielectric constant). It is further illustrated that the housing portion 502 may include a drain line 520 fluidly connected to the oil analyzer 518, extending through the base plate 506, and fluidly connected to the oil reservoir 540. The drain line 520 allows for the derivation of the tested oil back to the reservoir 540.
The device 500 may further include a bracket 570 connected to the housing part 502. The bracket 570 may be configured to connect to the oil reservoir 540 of a turbomachine.
In various embodiments, the base plate 506 is configured to point vertically downwards, e.g. perpendicular to the vertical axis (y) to run. This may allow the drain line 520 to utilize gravitational forces to drain the tested lubricating oil back to the reservoir 540. In these cases, the base plate 506 overlies the reservoir 540.
In some particular embodiments, the bracket 510 includes an L-shaped member 572 that includes a vertically extending back portion 574 connected to the housing portion 502 and a horizontally extending base 576. The horizontally extending base 576 may be mountable on the oil reservoir 540 of the turbomachine.
The device 500 may be powered by a power unit, e.g. a battery power unit, and / or a direct alternating current (AC) connection to one or more power sources of the turbomachinery be energized.
During operation, the apparatus 500 is configured to remove storage oil from the oil reservoir 540 via the inlet conduit 512 (with the pump 514 providing pressure to draw the supply oil vertically upward), this withdrawn oil through the inner conduit 516 To pump and deliver the oil to the analyzer 518 for testing, before the oil is returned via the discharge line 520 to the reservoir 514 back. In various embodiments, the drain line 520 drains to another portion 580 of the reservoir 540 than the portion 582 that is coupled to the inlet line 512. In some cases, the reservoir 540 has a substantially continuous flow path that extends from the extraction point 582 to the drain 580, meaning that new oil is continuously entering the reservoir 540 from the turbomachine, flowing through the reservoir 540 (and away from the device 500 is tested) and enters the turbomachine again.
In various embodiments, components described as being "connected" together may be joined together along one or more joints. In some embodiments, these junctions may include connections between various components, and in other instances, these junctions may include a solid and / or integral interconnect. That is, in some cases, components that are "connected" to each other can be created simultaneously to form a single continuous element. However, in other embodiments, these bonded components may be fabricated as separate elements and then joined together by known processes (e.g., attachment, ultrasonic welding, bonding).
Various embodiments of the invention include an apparatus for monitoring a lubricating oil in an oil reservoir of a turbomachine, the apparatus comprising: a housing member including: a housing; a base plate and a rear wall support connected to the housing; an oil inlet duct extending through the base plate, the oil inlet duct being provided for fluid communication with the oil reservoir of the turbomachine; a pump fluidly connected to the oil inlet conduit; an oil analyzer fluidly connected to the pump; and a drain line fluidly connected to the oil analysis device and extending through the base plate; and a bracket connected to the housing member, the bracket being for connection to the oil reservoir of the turbomachine.
[0085] 60 oil temperature data 80 oil contamination data 90 oil frequency data 101 environment 102 computer system 104 processing component 106 memory component 108 input / output (I / O) component 110 communication path 112 user 114 monitoring system 118 turbo machine 124 computing device 132 set of modules 150 oil sensor system 500 lube oil monitoring device (device) 502 Housing part 504 Housing 506 Base plate 508 Rear wall support 510 Support 512 Oil inlet 514 Oil pump 516 Inner pipe
权利要求:
Claims (10)
[1]
518 Oil analysis device 520 Drain line 526 Interface 528 Display 530 Warning indicator 540 Oil reservoir 560 Drain line 570 Bracket 572 L-shaped element 574 Back section 576 Base 580 Drain point 582 Removal point Claims
An apparatus (500) for monitoring a lubricating oil in an oil reservoir (540) of a turbomachine (118), the apparatus (500) comprising: a housing member (502) including: a housing; a base plate (506) and a backplane support (508) connected to the housing; an oil inlet line (512) extending through the base plate (506), the oil inlet line (512) being provided for flow communication with the oil reservoir (540) of the turbomachine (118); an oil pump (514) fluidly connected to the oil inlet line (512); an oil analyzer (518) fluidly connected to the oil pump (514); and a drain line (520, 560) fluidly connected to the oil analyzer (518) and extending through the base plate (506); and a bracket (510, 570) connected to the housing member (502), the bracket (510, 570) being for connection to the oil reservoir (540) of the turbomachine (118).
[2]
The apparatus (500) of claim 1, further comprising an inner conduit (516) fluidly connected to the oil pump (514) and the oil analyzer (518) to deliver the lubricating oil from the oil pump (514) to the oil analyzer (5). 518) within the housing part (502).
[3]
The apparatus (500) of claim 1, wherein the drain line (520, 560) is configured to be connected to the oil reservoir (540) of the turbomachine (118) and inspect oil under investigation to the oil reservoir (540) of the turbomachine (118). to deliver; and / or wherein the drain line (520, 560) is configured to be fluidly connected to a drain point (580) in the oil reservoir (540) of the turbomachine (118), and wherein the oil inlet line (512) is configured to communicate with one Outlet (582) in the oil reservoir (540) of the turbomachine (118) to be connected in terms of flow.
[4]
The apparatus (500) of claim 3, wherein the drain point (580) is different from the extraction site (582).
[5]
The apparatus (500) of claim 4, wherein the drain point (580) is downstream of the extraction point (582) along a flow path of the oil reservoir (540) of the turbomachine (118).
[6]
The device (500) of claim 1, wherein the housing includes an interface (526); and / or wherein the housing includes at least one warning indicator (530) containing at least one of an acoustic warning indicator (530) and / or a visual warning indicator (530) and / or a tactile warning indicator (530).
[7]
The apparatus (500) of claim 6, wherein the interface (526) includes a human-machine interface (MMS).
[8]
The apparatus (500) of claim 1, wherein the oil pump (514) is configured to pump the lubricating oil from the oil reservoir (540) of the turbomachine (118) to the oil analyzer (518); and wherein the oil analyzing means (518) is arranged to measure a characteristic property of the lubricating oil.
[9]
9. The apparatus (500) according to claim 8, wherein the characteristic property of the lubricating oil comprises at least one of a particle number or level of the lubricating oil according to the International Organization for Standardization, an iron particle number of the lubricating oil, a water content of the lubricating oil, a Temperature of the lubricating oil or a dielectric constant of the lubricating oil.
[10]
The apparatus (500) of claim 1, wherein an inner conduit (516) is fluidly connected to the oil pump (514); and the drain line (520, 560) is provided for fluid communication with the oil reservoir (540) of the turbomachine (118).
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同族专利:
公开号 | 公开日
JP2014214747A|2014-11-17|
CH708013A2|2014-10-31|
US9303540B2|2016-04-05|
DE102014105572A1|2014-10-30|
US20140318223A1|2014-10-30|
CN203939580U|2014-11-12|
JP6334241B2|2018-05-30|
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法律状态:
2017-03-15| NV| New agent|Representative=s name: GENERAL ELECTRIC TECHNOLOGY GMBH GLOBAL PATENT, CH |
优先权:
申请号 | 申请日 | 专利标题
US13/872,495|US9303540B2|2013-04-29|2013-04-29|Turbomachine lubricating oil analyzer apparatus|
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